Develop a robust continuous improvement strategy & promote lean project in partnership with the Management Team and key business stakeholders.
Lead, define and develop continuous improvement activities designed to improve performance, such as the planning and running of lean events.
Lead process engineering support of the scale-up of new product(s) and in the improvement of existing product(s);
Lead and define the improvement activities for product structure design & manufacturing process to improve product quality and improve efficiency.
Ensure the root cause analysis on customer complaints. Work with team to develop and implement corrective, action plan and implementation in collaboration with QA, MFG & ME Team.
Driving the Process inspection, POKA YOKE (Mistake Proofing) improvement, process and fixture design and optimize.
Ensure the DFM review of new products are carry out according to company policy.
Analysis and countermeasure of abnormal quality of production line and ensure all verification report and conclusion are available.
Assist and improve supplier's process capability together with PMC, SQE Team.
Process risk assessment execution thru PFMEA creation and regular PFMEA Line Walk.
Qualifications:
Education Background: Bachelor's degree from Engineering or above.
Has 5 years experience in managerial role (CI manager)
Good in English communication
Experience in successful Lean Project Execution, solid IE improvement techniques and practical experience in capacity assessment.
Holding Six Sigma Black Belt certification (preferred), proficiency in TPM and Project Management.
Experience with end-to-end process improvement, process optimization and business management.
Familiar with VSM (Value Stream Mapping) analysis, waste identification and executing the kaizen burst.
Excellent understanding of process improvement methodologies
Mastery with DOE (Design of Experiment) and other engineering tools
Experience with Risk Process Assessment thru PFMEA optimalization and lesson learn implementation regularly.
Mastery on problem solving technic such as FTA, 8D, 5 WHY Analysis, A3 report, QC 7 Tools etc.
Experience with SPC (Statistical Process Control) implementation such as Process Capability (Cp/Cpk, Pp/Ppk), Machine Capability (Cm/Cmk), Gauge Capability (Cg/Cgk) and Measurement System Analysis (MSA).
Strong passion for product and process Technology.
Good knowledge of product processing and industrialization processes.
